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| Microstructure and mechanical properties of SiCf/SiBCN ceramic matrix composites |
| Jiaying WANG,Zhihua YANG,Xiaoming DUAN,Dechang JIA*,Yu ZHOU |
| Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150080, China |
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Abstract SiC fiber reinforced SiBCN ceramic matrix composites (CMCs) have been prepared by mechanical alloying and consolidated by hot pressing. During the sintering process, amorphous SiC fibers crystallized seriously and transformed into β-SiC. Meanwhile, the interfacial carbothermal reactions caused the strong bonding between the matrix and fibers. As a result, SiCf/SiBCN fractured in a typical catastrophic manner. Room-temperature mechanical properties reached the maximums for the CMC samples sintered at 1900 ℃/60 MPa/30 min. The density, flexural strength, Young’s modulus and fracture toughness are 2.56±0.02 g/cm3, 284.3±17.9 MPa, 183.5±11.1 GPa and 2.78±0.14 MPa·m1/2, respectively.
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Received: 29 August 2014
Published: 04 June 2015
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Corresponding Authors:
Dechang JIA
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| Raw fiber | Density (g/cm3) | Fiber diameter (μm) | Tensile strength (GPa) | Young’s modulus (GPa) | | SLFC1 | 2.36 | 13±0.5 | 1.5±1.0 | 140±10 |
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Parameters of SLFC1 SiC fibers adopted in the current research
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| Serial number | Sintering method | | Sintering temperature (℃) | Pressure (MPa) | Holding time (min) | | 180060 | 1800 | 60 | 30 | | 190040 | 1900 | 40 | 30 | | 19006030 | 1900 | 60 | 30 | | 19006060 | 1900 | 60 | 60 |
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Sintering method and serial number of SiCf/SiBCN composite specimens
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(a) XRD analysis of raw powder mixture and as-milled amorphous SiBCN powder; (b) and (c) surface morphology of SiBCN powder by mechanical alloying process.
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XRD analysis of SiCf/SiBCN composites under different sintering conditions.
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(a) Bright field image and SAED pattern (inset) of SiCf/SiBCN CMCs prepared at 1900 ℃/60 MPa/60 min; (b) and (c) microstructures and EDX analysis of SiC fibers in SiCf/SiBCN composites prepared at 1800 ℃/60 MPa/30 min in different areas.
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Layer-fractured phenonemon in the SiCf/SiBCN composites prepared at 1900 ℃/60 MPa/30 min and 60 min: (a) pits in the center of SiC fibers; (b) thickness of react layer; (c) protrusions in the center of SiC fibers; (d) morphology of fractured surface prepared at 1900 ℃/ 60 MPa/60 min.
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Uniform distribution of carbon in the adjacent area of fibers: (a) electron back-scattered diffraction (EBSD) analysis of SiCf/SiBCN composite surface; (b) line scanning in Fig. 5(a).
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Schematic of carbon diffusion and layer-fractured phenomenon in the SiCf/SiBCN composites.
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Typical fractured behaviors of SiCf/SiBCN composites at different sintering methods.
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Morphology of fractured surfaces of SiCf/SiBCN composites prepared at different sintering methods: (a) and (d) 1800 ℃/60 MPa/30 min; (b) and (e) 1900 ℃/60 MPa/30 min; (c) and (f) 1900 ℃/60 MPa/60 min.
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| Serial number | Density ρ (g/cm3) | Flexural strength σ (MPa) | Fracture toughness KIC, (MPa·m1/2) | Young’s modulus E (GPa) | | 180060 | 2.35±0.01 | 73.3±2.4 | 1.04±0.11 | 73.3±3.0 | | 190040 | 2.46±0.02 | 70.2±6.3 | 1.72±0.11 | 64.1±2.8 | | 19006030 | 2.56±0.02 | 284.3±17.9 | 2.78±0.14 | 183.5±11.1 | | 19006060 | 2.57±0.01 | 171.8±6.5 | 3.66±0.08 | 107.3±7.3 |
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Room-temperature properties of SiCf/SiBCN composites hot pressed at different sintering methods
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